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The Idea Generator - Quick and Easy Kaizen

3 definitions of Kaizen are: Improvement through changes in the method, Small changes, not big changes Changes within realistic constraints THE IDEA GENERATOR - Quick and Easy Kaizen This book, in all its simplicity, has the power to generate overwhelming positive change wherever its concepts are implemented

Whatever I Do Is Never Good Enough

Sort of the theme story of my life: Whatever I do is never good enough. Not good enough to please my teachers, my parents, my wives, my friends, my business associates.

Bodek Podcast 3

This is the first of four video segments with the "godfather of lean" Norman Bodek, President of PCS Press. In these videos, Norman talks about how he got started with learning about Lean in Japan and how he started to spread these practices in the U.S.

Coming Soon

 

▼ JIT
▼ Kaikaku
▼ The Idea Generator - Quick and Easy Kaizen
▼ Kaizen and the Art of Creative Thinking
▼ All You Gotta Do Is Ask
▼ Rebirth of American Industry
More >>

▼ What Makes Lean Work
▼ An Amazing Trip to Japan
▼ The Check List
▼ The Art Of Leadership
▼ Overcoming Resistance
More >>

▼ Bodek Podcast 1
▼ Bodek Podcast 3
▼ Audio Podcast Archive
More >>

Goal Setting

I taught two three-hour classes on Quick and Easy Kaizen each with around 40 students, mostly factory workers.  At the start of the workshop, I ask the attendees to examine, to mentally look around their work area, and find two small problems.  I ask them to find problems to solve that would make their work easier, more interesting and to build their skills and capabilities.  During the workshop, I give them lots of examples from other companies to show them how simple it is to find problems and then to come up with solutions.  At the beginning of the third hour, I ask the attendees to write up in only six minutes two small problems and the corresponding two solutions.  I then ask each of them to stand up and read the problems and the solutions to the class.

Normally, in my past classes this is a very easy exercise, for everyone has problems.  And as soon as you discover a problem for yourself the solution seems to come almost immediately. The trick is to recognize the advantage of identifying small problems and then to spend some time to solve the problem to eliminate repeating the same problem over and over again. 

People are creative.  Yes, you are all born creative.  Unfortunately, your schools have done a very good job of thwarting that in-born creative spark.  And your organizations have followed the educational system to restrain your creativity.   For some strange unknown reason the classroom was filled with people very frightened to find and solve problems.

I challenged them and went to the factory floor with a number of them and quickly pointed out problems that they could easily address.  Isn’t that the real job of a manager – to be on the factory floor and challenge people to use their creative spirit?

It then occurred to me that something vital is missing from my workshop.  I should not only ask them to find problems and solutions, I also should teach them, re-invigorate them, to dream up goals for their work life. If you have a goal to grow into something new, then work, no matter how boring and tedious, can begin to take on a whole new meaning.

A goal – “I would like to learn how to run the lathe, I would like to know how to use all of the features of word and power point.”  People only need some urging by their managers and then managers should ask the worker to report their daily progress to them. Sure, people might need a coach but that is the role of managers to be the coach to their workers.  Try it and see how exciting work can become.